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Pickin' up Good Vibrations

Wayne Tustin - Santa Barbara Newspress

Wayne was featured in an article by Frank Nelson, published on 5/9/2005 at the Business News section of the Santa Barbara News-Press. Read the article.

A Word about Wayne

"I am on my way back from IMAC in Florida. Your name came up in more than one conversation. You are definitely a living legend. Thanks from all the engineers and technicians you have trained over the years!"

Jim Steedman
Navcon Engineering, CA

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Vibration Book
About ERI

Wayne Tustin

Wayne TustinI'm blessed with good health and a supportive family, and greatly enjoy my business and professional activities. Helping adults learn (about vibration and shock measurement and testing, in my case) is fun. May I help you (or someone you know) to learn about these subjects? We’ll both enjoy the experience.

Please telephone me at 805/564-1260 or Skype wayne.tustin so that we can chat. Or send an e-mail to tustin @ equipment-reliability.com.

In case you are interested, here is some background information. I grew up in Seattle, Washington, where I attended the University of Washington and received the BSEE degree in 1944. After working briefly at the UW, in Los Angeles and in Seattle, I started at Boeing Airplane Company in 1948. That's where I first encountered vibration and shock testing and measurement. Like nearly all of my present-day students, without any real preparation for the field, I stumbled into this interesting mechanical engineering field.

Boeing was building its own electrodynamic shakers (they were not yet commercially available) for what is nowadays called modal testing. I was part of the team that modal tested the XB52 model of the famous B52 bomber. Amazingly, the USAF is using B52s into the 21st century!

My next significant work was for MB Electronics (since reorganized as MB Dynamics) 1948-61 at New Haven, CT, at that time the world's largest manufacturer of shakers for vibration testing. Vibration testing was at that time practically unknown (and is in 2008 still little known.) I headed Field Service and Technical Training. That experience led to founding a school that would offer vibration and shock short courses.

That first school (now called TTI) was born in 1962 and sold in 1990, as I intended to retire. For a couple of years I consulted, commencing to use the business name Equipment Reliability Group (ERG), so that I could loosely associate with other consultants.

 minimal mathematical Introduction to the Fundamentals of Random Vibration & Shock TestingBy 1995, when my non-compete agreement ended, I decided to "unretire" as Equipment Reliability Institute (ERI) and to move back to Santa Barbara. ERI's assets included my nearly fifty years in vibration (see the text "Vibration Pioneers") and an estimated 10,000 past students, some of whom were now test and design managers who wanted me to teach their new people.

Similarly, young Joe Youngman is a bit surprised to find himself employed as a vibration test engineer. His university training had prepared him for computer engineering. Joe is learning much from his mentor, Henry. Since 2005, Joe has starred in my series of fictional episodes (6 per year) at imaginary A-1 Testing Lab. These episodes appear in the magazine TEST Engineering and Management.

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Wayne Tustin's training and consulting (licensed Professional Engineer in the State of California) interests lie in the environments that can lessen equipment availability, that can cause equipment downtime. His particular concerns: dynamics, primarily the measurement, analysis and simulation (in environmental testing laboratories) of mechanical shock and vibration (particularly random vibration), also the stimulation of latent defects during new product development and as a final step in production, also acoustic noise, as in quieting products and in automotive "buzz, squeak and rattle" testing.

Some ERI instructors (including Wayne) are generalists who recognize that other specialists in their fields outrank them technically. ERI training can explain the often-highly-complex work of those specialists. ERI offers onsite as well as video teleconference training for test personnel, designers, quality and reliability engineers. Wayne has developed distant learning in vibration and shock; e-mail speeds review problems. Wayne is available to consult on specific dynamics problems.

Wayne's explanations benefit not only test and development personnel (laboratory managers, test engineers, technicians and aides as well as designers) but also people from product quality, reliability and instrumentation whose activities require them to measure in-service dynamic events, generate and/or interpret test specifications and evaluate laboratory capabilities, testing machines and techniques. Many of these workers need simple working explanations of such subjects as random vibration.

Wayne's first experience with dynamics was 1948-53 at Boeing Co. in Seattle, where in 1944 he had earned his BSEE degree from the University of Washington. From 1954-61 he managed field service and technical training at MB Electronics, then the leading USA manufacturer of vibration test equipment. Since 1962 he has supplied technical training to Government and Industry, and has taught in the USA and abroad (Australia, Canada, Denmark, Germany, Great Britain, Holland, Italy, Singapore, South Africa and Sweden). He is happy to propose customized onsite teaching.

Technical Societies
Fellow, Institute of Environmental Sciences and Technology (IEST). Member, Society of Environmental Engineers (England). Lecturer to the Institute of Radio Engineers (now IEEE), the Institute of Environmental Sciences, the Instrument Society of America, the American Society of Mechanical Engineers, the American Society for Quality Control, the Society of Automotive Engineers, the Australian Organization for Quality Control and the Society of Environmental Engineers (England).

To National Meetings of the IEST in 1964, 1966, 1968, 1986, 1992, 1993, 1995, 2002, 2004 and 2006, he contributed papers on sinusoidal and random vibration testing, and participated in or chaired tutorial series on dynamics. At Anaheim in 1995 his tutorial sessions were entitled "Random Vibration Testing" and "Basic Vibrations." For several years he headed a Working Group developing RP-013, IEST Recommended Practice on Vibration and Shock Test Fixture Design.

QuotesOn behalf of the lEST, thank you for your contribution to the professional advancement of our attendees through your seminar at the lEST 55th Annual Technical Meeting. We truly appreciate your support, particularly this year. End quotesYour participation helped ensure the success of ESTECH in spite of an uncertain global economy.

Roberta Burrows, IEST Executive Director

He contributed "Why Test with Random Vibration?" January 1980 at the Annual Reliability and Maintainability Symposium (RAMS) in San Francisco. He presented tutorials on random vibration and production environmental stress screening at Los Angeles in January 1988 and at Atlanta in January 1989.

At the Western Regional Conference of the American Society for Quality Control in Los Angeles, January, 1991, he spoke on "What is g2/Hz?" In May, 1981, at San Francisco, he expounded "Random Vibration for Stress Screening of Electronics." He held forth on "Random Vibration Tests to MIL-STD-781C" at the ASQC Technical Conference at Chicago, May, 1978.

To the SAE Noise & Vibration Conference at Traverse City, Michigan, April, 1987, he presented "The Future of Random Vibration Screening and Testing in Automotive Engineering," SAE paper 870984. For many years he taught SAE short course 92030 on "Automotive Vibration and BSR Testing" at Troy, MI.

Wayne is cited on pages 210-216 of "Pioneers of Shock and Vibration" by Michael T. Freeman and published as SVM-14 by the Shock and Vibration Analysis Center, Arlington, Virginia.

In 2009 Wayne instigated a Vibration and Shock Test Group on LinkedIn, along with several discussion topics: Military Standard 810G, Electrical grounding within the Vibration Test Lab and Multiaxis Vibration Testing.

Please see Wayne's list of articles, textbooks and list of presentations below.

Master list of articles by Wayne Tustin

Alphabetical Index for the publications:

A - C - E - I - J-L - M - N - P - Q - R - S - T

A²C² Magazine

A2LA News: The Newsletter of the American Association for Laboratory Accreditation

Are Accelerometers in Good Condition?, July 2006, Number 93

Aerospace Testing International
Shake it but don’t break it, 2/2004

AMMTIAC Journal

ASQC Aviation/Space & Defense Div. Newsletter
Improving Replacement Electronics Reliability through Environmental Stress Screening, 6/88

ASQC Electronics Div. Newsletter
Random Vibration for Environmental Testing and for Environmental Stress Screening (ESS) of Electronics Production, Spring '86

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Chemical Engineering Progress
Measurement and Analysis of Machinery Vibration, 6/71

Circuits Assembly (online)
Vibration Testing and Screening of PCBs, 10/2003

Circuits Manufacturing
Stress Screening Faster than Burn-in, 5/84

COTS Journal

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EDN
Random Vibration_Potent Test Tool, 4/67

EN-Genius
What Is A g Unit?, 11/2008

Engineering (British)
Vibrators Vol. 216, #9, 9/76

Engineers' Digest (British)
Vibration Protection Systems, 12/70

Environmental Quarterly (now defunct)

Environmental Stress Screening (ESS) Primer (CECOM)
What is Random Vibration?, 9/86

Evaluation Engineering

Experimental Mechanics -
A Management Overview of Seismic Analysis and Testing, 5/77

Experimental Techniques (SEM) - now republished at Quality and Reliability Engineering International

Harsh Environments e-newsletter
Vibration and Shock Testing, April/03

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IEEE Transactions on Reliability

IEEE Spectrum
Recipe for Reliability: Shake and Bake, 12/86

IES Connecticut Newsletter
Who Writes Test Specifications, 9/88

IES Los Angeles Newsletter

IES San Fernando Valley Newsletter

IES Garden State Newsletter

IEST newsletter Southern California Chapter (former IES Orange County Newsletter)
How Do We Replace Older Test Engineers and Technicians?, 4-5/89

The Islander
Industry Adopts Vibration Techniques, Vol. 2, No. 5 3-4/68

ITEM 2002
The Case for Combining EMC and Environmental Testing, coauthors Bill Parker and Tony Masone

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Journal of the Institute of Environmental Sciences & Technology
New Vibration and Shock Test Fixturing Recommended Practice,
Vol 41, No. 3, 5-6/98

The Journal of the Society of Environmental Engineers [renamed "Environmental Engineering"] (British)

Journal of the Reliability Analysis Center
Random vibration & mechanical shock excite all resonances,
4th quarter 2004

Journal of Test and Evaluation (ITEA)
Increasing the Reliability of OT&E Hardware, 10/84

Lab Manager/Vicon

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Machine Design

MB Vibration Notebook (defunct)

Materials Evaluation

Measurements and Control

Mechanical Engineering
Random Vibration Testing 10/61 An ME Looks at Vibration Testing,
7/84

MIL Embedded Systems
Multiaxis Shaker Testing, May 2009

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Noise and Vibration Control Worldwide (British)

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Plant Engineering
Measuring Shock and Vibration Basic Terminology and Relationships,
2/72

Pulse (South Africa)
Electronics Designers Look at Vibration Testing, 2/82

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Quality

Quality Progress (ASQC)

Quality and Reliability Engineering International

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RTCA
paper 745-92/SC125-362 internally published 1/93

Sensors Magazine
An Introduction to Classical Sinusoidal Vibration, 5/04

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Shock and Vibration Bulletin

Shock and Vibration Digest
A Comparison of Techniques, Equipment for Generating Equipment,
Vol. 9, No. 10

Society of Automotive Engineers Proceedings
The Future of Random Vibration Screening and Testing in Automotive Engineering (SAE paper no. 870984), 10/89

Sound and Vibration

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Test and Measurement World

TEST Engineering and Management

VME Bus Systems
"What is the meaning of PSD in g2/Hz?", Dec 2005

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Textbooks by Wayne Tustin

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Master List of Presentations by Wayne Tustin

4th Annual Int'l Workshop, Commercialization of Military & Space Electronics, Los Angeles
Tutorial "Accelerated Testing and Screening of COTS Equipment",
Jan-Feb 2000

18th Aerospace Testing Seminar
"Response-Controlled Vibration Testing", Manhattan Beach, CA March 1999

20th Space Simulation Conference
"Introduction to simulating Liftoff Vibration", Annapolis, MD,
October 26 1998

A2LA Assessor Conclave
“Common Vibration Test Errors”, Columbia Maryland, March 2006

Aerospace Testing Expo NORTH AMERICA (Long Beach)

AutomotiveTesting Expo North America

ASME
Paper 61-AV-12, Aviation Conference, Los Angeles on "Automation in Random Vibration Testing", 3/61

ASQC - Annual Quality Congress Meetings

CEEES – Nurnburg, Germany
"Shock Response Spectrum SRS", 5/05

COTScon West 2001, San Diego
“Vibration and Shock Isolation – Trends and Solutions”, Dec 2001

DoD Shock and Vibration Symposia

IEEE Accelerated Stress Testing

International Modal Analysis Conference
"Warning: Modal Test Sensors can Lie" Santa Barbara 2/98

Institute of Environmental Sciences Annual Meetings

Instrument Society of America
"Vibration and Noise Measurement and Analysis" Annual Meeting,
Philadelphia 5/75

Joint Technology Exchange Group – JTEG
ESS at the Test Bench Scranton, PA, July/2003

Measurement Science Conference

National Institute of Packaging & Handling Engineers
"Vibration and Shock Sensors Can Lie", Reno, 11/97

NEPCON 2001 Anaheim
"Random Vibration for Developmental Testing and for Post-Production Screening of High-Rel Electronic Products", Feb/2001

Packaging Progress Seminar
"Laboratory Simulation of Transportation Shock and Vibration"
Rochester, NY 10/71

PCB West

Range Commanders Council

Reliability and Maintainability Symposia
"Why Test with Random Vibration?" Pg. 235, San Francisco, 1/80

Reliability Testing Institute
"Vibration, Shock and Intense Noise Testing"
Third Annual Meeting, Tucson, 4/77

SAVIAC (formerly DoD Shock and Vibration Symposia)

Society of Automotive Engineers Noise and Vibration Conference

Society of Environmental Engineers Conference (SEECO)
"What is Random Vibration?" England, 7/82

Society for Experimental Stress Analysis Annual Meeting
"Basic Considerations for Simulation of Vibration Environments" Seattle, WA 10/72 [Also appeared in Experimental Mechanics, 9/73]

Spacecraft and Launch Vehicle Dynamic Environments
"Multiaxis Random Vibration Testing prior to Launch of Spacecraft and other Vehicles" Hawthorne, CA, 6/29/06

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Other articles that might be of interest to our visitors:

The Achilles Heel of Modern Electronics
by Brent Sorensen, Universal Synaptics

ESS aids automotive test
Greg Reed, Contributing Technical Editor - Test & Measurement World, 3/1/2005

A Look at Environmental Testing
by Larry Adams (May, 2003)

It’s the Analysis that Counts
by John Starr and Wayne Tustin

How to Select the Right Vibration Testing Service
by Wayne Tustin, Equipment Reliability Institute and Rick Smith, Wyle Laboratories, Inc. (published at "The BestTest Newsletter")

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