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Equipment Reliability
Institute
ERI News - your reliability newsletter
November 2003 -
volume 13
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| Hello,
readers.
Our first article encourages
combining EMC tests with climatic and with dynamic tests. Traditional
laboratory (benign environment) EMC tests don’t reflect the
“real world”, where electrical interference, climatic
and dynamic stresses occur simultaneously.
The second major article is by
ESD (electrostatic discharge) specialist Gene Bliley. If you are
asking “Who is Gene Bliley?”, visit his
ERI page. His article deals with cloth wristbands (used for
ESD protection).
Then we have four more helpings of Bob Renz’s
Test Lab Musings.
Hey, readers: have you a question? ERI specialists
can help you out! Please take a look at our current "Should
we buy or build our fixtures?" below.
Would you like to see an earlier issue of this Newsletter?
Visit our Resources
section for a listing of the topics in 12 earlier issues.
We’re glad you could join us. If you plan to
write an article dealing with reliability, please consider publishing
it with us. Send a draft to our
editor.
Best wishes,
Wayne Tustin
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Combining
EMI/EMC/EME tests with Environmental Tests
by William H. Parker and Wayne Tustin
also Tony Masone
Abstract
Most EMC (electromagnetic compatibility, sometimes called RFI or
radio frequency interference and less often EME for electromagnetic
effects or EMI for electromagnetic interference) problems are just
nuisances, such as an electric shaver interfering with radio reception.
But some interference problems are more serious, so that, for example,
airline passengers may not use their laptop computers at certain
critical times in each flight. To control interference problems
the U.S. Federal Communications Commission or FCC, the Canadian
Standards Association or CSA and the European Union or EU require
tests that prove that equipment manufacturers meet intersystem EMC
standards. Commercial aircraft and military EMC standards are discussed.
Such testing is traditionally conducted under rather benign and
clean laboratory climatic conditions. Temperature, humidity and
altitude are moderate. There is no condensation, no contamination.
There are no dynamic stresses (mechanical shocks, vibration).
But equipment, especially military equipment,
is used under field conditions where any or all of these and possibly
other environments can temporarily or permanently degrade our protections
against RFI.
This article expresses concern that traditional
(benign environment) EMC testing fails to reveal certain intersystem
problems. We propose that all future test standards call for climatic
and dynamic environmental tests to precede EMC tests or, for greater
realism, be conducted simultaneously with EMC tests.
Quick Review: EMI/EMC/EME and Testing
Situation #1: You are involved with electronic equipment that you
discover is vulnerable to (cannot tolerate) electrical interference.
Solution #1: You might place your equipment inside a metal box (sometimes
called a Faraday cage). If your equipment is battery powered and
the metal box is completely closed, your equipment will be able
to withstand quite high levels of radiated electromagnetic fields
from any direction.
Situation #2: You are involved with electronic
equipment that, unfortunately, along with "doing its job",
radiates strong electromagnetic fields. These fields can interfere
with other services. Solution #2: If your equipment is battery-powered,
and if you place it inside a metal box (Faraday cage) and if the
box is completely closed, the radiated electromagnetic fields from
your equipment will be significantly reduced, and most likely will
not affect even nearby sensitive equipment.
Unfortunately, in a "real world"
environment, Solutions 1 and 2 can't be fully achieved. Most equipment
operates from power brought in via cables from external power sources.
Most equipment communicates to other equipment via interface cabling.
Test standards (relative to Situation #1) dictate the measure of
radiated electromagnetic emissions and electromagnetic susceptibility
under which your equipment (which is probably not battery powered
and probably not inside a completely closed metal box) must operate
properly. Such tests may be performed in an Electromagnetic Interference
(EMI) chamber. Most EMI chambers will attenuate RF signals as much
as 80dB over the frequency range 10 kHz to 10 gHz. Other test standards
(relative to Situation #2) limit how much electromagnetic radiation
- both the wanted signals and the unwanted "noise" - you
are permitted to generate.
Box May Leak
It is very difficult to build a box that keeps 100% of the RF inside
(Situation #1) or outside (Situation #2), particularly (as is common)
if the box has openings. Instructors often cite the somewhat comparable
difficulty you would have in building an airtight house for your
family. Even Columbia University's famed "sealed" Biosphere
2 near Oracle, AZ had an annual atmosphere exchange rate near 10%;
see http://www.bio2.edu.] A practical house needs doors for human
and equipment access. It needs ventilation for life support and
cooling. It needs penetrations for pipes and cables, for fluids,
for electrical and communications connections.
Let's consider the doors to our RF enclosure.
They will never fit perfectly, so we will add gaskets. But climatic
stresses such as solar radiation, salt fog also sand and dust can
degrade gaskets. Further, metal surface treatments (intended to
conduct current) can corrode. Finally, dynamic environments (vibration
and shock) can degrade EMI gaskets.
Penetrations and Cabling
Cables are usually necessary, usually with disconnects from connectors
that actually pass through the skin of boxes or racks of equipment.
We don't want our cables to bring in or to carry out unwanted RF
energy. We can use ferrite attenuators or add braided shielding
over individual conductors or over entire cable harnesses. We can
install filters that pass useful signals but that block unwanted
RF "noise". How well will these shields, filters and attenuators
work in service? What will be the reliability of individual components
and manufacturers' materials in the "real world" that
includes climatic and dynamic stresses? Are components mounted securely
or is potting used? Environmental testing is far more useful than
attempts at reliability prediction.
Boxes And Racks Deform
Our box (or rack supporting several boxes) may be attached to some
sort of vehicle or fixed structure. Vehicles (such as your automobile
or an Army tank, or a ship or a helicopter) deform as they move.
Less obviously, even supposedly fixed structures move and deform.
Think about the effects of building machinery, elevators, wind loading,
nearby highway inputs. Any of these structural deformations can
exert force on our box or rack, might result in relative motion
along originally tight metal seams. Further, our stressed box may
move relative to its unstressed doors. Apertures will lose their
"RF tightness".
Quick Review: Vibration and Resonances
Electrical engineers use the letter "Q" as a measure of
voltage magnification at resonance. Mechanical engineers us it as
a measure of vibration magnification at resonance. Resonance occurs
when a forcing frequency
matches a natural frequency .
That is, when = .
As a very simple example of resonance, place a favorite child onto
a playground swing. Experiment. Vary the timing of your pushes.
Very quickly you will find that you get greatest magnification "Q"
when your
matches the swing's .
That playground swing is deceptively simple.
It only has one natural frequency .
Vehicles and buildings respond strongly at their several twisting
and flexing natural frequencies
to vibratory inputs at various forcing frequencies .
In your automobile, those forces come from
the engine, drive train, wheels, etc. On an Army tank, these forces
are joined by "clanking" of the treads. A ship's propeller
is a strong vibration source. A helicopter's rotors create much
vibration.
Recognize that your box or rack has numerous
twisting and flexing natural frequencies .
If any of these s
is excited by any of the forcing frequency s
you will have a resonance that significantly magnifies your RF leakage
problems perhaps 100 times.
Shall we wait for these problems to appear
in service? No! We will discover them by simultaneously performing
vibration and EMC tests.
Combined Environment Test Example
A client recently asked Garwood Testing Laboratories to pass 100
watts of RF (band reaching from 12 to 18 gHz) through a cable that
was heated to 110oC and to do this at a simulated altitude
of 60,000 feet. The cable survived. The EMC technicians had some
difficulty sealing the cable penetration into the thermal test chamber
but the altitude test specialists knew exactly what to do.
Loss of Cooling
Electronic systems depend upon cooling to prevent heat-caused performance
degradation or outright failure. They are designed to operate under
certain ambient altitude and air flow conditions. In a vacuum (at
altitude) fans cannot move much air and cannot extract much heat.
Heat received from some other source may compound the difficulty.
Temperature conditions can degrade the performance of components
and circuits. As a Situation #1 example, component values in a power
supply filter may change (at temperature or altitude) causing the
filter, which performed properly at ambient conditions, to lesser
attenuate power line noise. RF interference from outside may disrupt
normal operation of the device. As a Situation #2 example, component
value shifts can increase radiation from a device and can interfere
with other systems nearby or sharing the same power bus. These possibilities
call for combined EMC (both Radiated and Conducted Emissions and
Susceptibility Tests) and thermal testing.
Intermittent Chassis Grounds
Unwanted RF signals (noise) is usually directed (filtered) to chassis
ground. But what happens if the impedance of that ground connection
degrades from near-zero ohms to some higher value? This degradation
can be caused by climatic environments such as temperature, moisture
condensation, corrosion, etc. It can also be caused by vibration
loosening, say, a bolted connection. The result, depending upon
where this occurs, can be an increase in RF susceptibility or in
unwanted RF emissions.
Current flow through an intermittent ground
can cause arcing, which can generate large amounts of broadband
RF energy and can disturb the operation of nearby equipment. Two
examples follow.
A pilot once complained about navigation and
communication equipment on his plane becoming inoperable when flying
through rain. Studies have shown that when an aircraft flies through
rain, static electricity on aircraft skin can exceed 100,000 volts.
In the hanger, they simulated this situation by isolating the aircraft
from ground and, using a high voltage power supply, they charged
the aircraft skin to approximately 100,000 volts. Then they used
a portable RF receiver to locate the source of broadband RF noise.
It turned out to be arcing between poorly bonded aircraft surfaces.
Author Tony Masone recalls a flight test to
document a similar problem. The test involved flying EMI specialists
into a storm. Immediately upon entering the storm, Masone heard
a high-pitched squealing sound from the pilot's headset, so severe
that the pilot had to remove his headset. The navigation display
then went black. All navigation and communication equipment was
inoperable, in a whiteout condition with freezing rain and snow!
Fortunately the pilot was well experienced, and there were no other
aircraft in their flight path. Upon exiting the storm, all navigation
and communication functions returned to normal operation. Back at
the hanger, high voltage testing led to finding a poor bond between
two surfaces on the horizontal stabilizer.
We are not proposing climatic or vibration
tests on entire aircraft. These two examples were used because they
were known to one of us. But please recognize that similar poor
bonds can occur in and on your boxes and racks of equipment, resulting
in similar difficulties. Bonding problems will be exacerbated by
vibration, shock and corrosion. Corrosion in turn will be exacerbated
by combinations of temperature, humidity (condensation), salt fog,
etc. Better to find your product's bonding problems in the test
lab than in service.
Power Switches
On-off power switches are common. They all work in ambient conditions.
But under temperature, altitude or vibration situations, contact
arcing may occur; this can generate broadband RF noise.
Intermittent Cover Plate Bonding
RF emissions were once observed to increase intermittently during
a vibration test. The difficulty was traced to a cover plate losing
its continuous RF bond. Somewhat similar loss of cover plate bond
can be caused by differences in coefficients of thermal expansion
(CTE) between box and cover plate materials.
Such difficulties are relatively easy to fix,
if the difficulties are known. Better to find difficulties in the
test lab than to find them in service.
Commercial Aircraft and Military Environmental
and EMC Test Standards
Consider DO-160E, the current issue of "Environmental Conditions
and Test Procedures for Airborne Equipment". Source: RTCA -
Radio Technical Commission for Aeronautics, Washington, DC http://www.rtca.org.
This is the aerospace standard for commercial aircraft. EMC concern
ranges from dc to 18 gHz. Other standards are extended to 40 gHz.
In the military world, MIL-STD-461D/462D is
most commonly cited, although MIL-STD-461E will eventually supersede.
Conclusion
In neither world is EMC testing combined with climatic nor dynamic
(vibration and shock) testing. We decry this lack. This article
encourages combining the RF tests (Audio Frequency Conducted Susceptibility
- Power Inputs Test, Induced Signal Susceptibility Test, Radio Frequency
Susceptibility Test, Emission of Radio Frequency Energy Test) with
climatic (temperature, altitude, humidity, waterproofness test,
fluid susceptibility test, sand and dust test, fungus resistance
test, salt spray test) and with dynamic (sawtooth mechanical shock,
sine and random vibration, explosion proof) tests.
William H. Parker is an ERI specialist in
EMC & Test Services. For more information please visit his
page at ERI's website.
Tony Masone is the EMC Manager of Garwood
Testing Laboratories in Pico Rivera, California. Contact Tony
at tonym@garwoodtestlabs.com.
Wayne Tustin, ERI's president, can be reached
by e-mail
or phone (805) 564-1260. Read more about Wayne at ERI's
website.
(back to the top)
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| Testing
the Integrity of Cloth Wristbands
by Gene Bliley, Bliley Consulting
The cloth style wristbands represent a serious
reliability issue because the elastic band may lose its conductive
properties over time. When this condition occurs, the operator is
not grounded if the metal buckle loses contact with the wrist. A
simple pinch test can detect this condition, and the defective band
can be removed from service before the quality and reliability of
electrostatic discharge sensitive (ESDS) products are jeopardized.
I first became aware of this condition several years
ago while serving as the ESD program manager at the Lucent Technologies
manufacturing facility in Columbus, OH. At that time, cloth wristbands
were optional in the ESD prevention program, and a mixture of cloth
and metal style bands existed.
Internal ESD audits revealed a large number of cloth
wristbands that were not functional. ESD assessments conducted at
equipment manufacturers' facilities revealed that the problem was
widespread. In one case, 53% of the cloth wristbands sampled failed
the cuff conductivity requirement. As a result, a decision was made
to allow only metal, expansion type wristbands in the process.
Cloth Wristbands
To the casual observer, it may appear that the only purpose of the
elastic band is to hold the metal buckle against the operator's
wrist. The elastic band servers a dual role. The interior of the
elastic band that contacts the wrist has conductive fibers knitted
into the surface to assure complete circumferential contact. This
construction technique can be seen in Figure 1.
Figure
1 - Typical Cloth Wristband Construction
The interior cuff resistance limit is specified
in ESD Association ESD-S1.1 Standard for Protection of Electrostatic
Discharge Sensitive Items: Personnel Grounding Wrist Straps. The
cuff resistance testing procedure is found in paragraph 5.2. Table
1 of the document states that the interior cuff resistance must
be 100
kW .
This is a laboratory test for measuring the performance of new wristbands
or for evaluating a new supplier's product.
It typically is not conducted as part of an ESD audit
and I have never seen it used as part of the daily process check
of the wristband system. It is for these reasons that many defective
cloth wristbands are being used in ESD processes.
Analysis
As the cloth wristband is used repeatedly, two failure mechanisms
occur:
1. The interior surface of the band becomes soiled.
2. The band loses its elasticity, and the interior
surface becomes less conductive because the fibers breakdown due
to stretching. It is difficult to estimate when this failure will
occur. Some cloth bands seem to lose their conductivity faster than
others because construction techniques, quality of materials and
properties of the conductive strip vary with manufacturers.
Eventually, the interior surface of the band becomes
nonconductive, and the operator is grounded only while the metal
buckle is contacting the wrist. The metal buckle can easily separate
from the wrist when the operator pulls against the coiled wrist
strap grounding cord. During this time, the person is no longer
grounded, and ESD damage becomes a possibility.
Figure 2 shows the voltage on an operator vs. time
for grounded and ungrounded conditions. During the time that the
operator is connected to ground, the body voltage is zero. When
the connection loses ground, the voltage on the operator rapidly
rises and falls to the approximate values shown in Figure 2. This
potential represents a risk to ESDS devices and assemblies.

Figure
2 - Graph of Body Voltage: Grounded vs. Ungrounded Operator
While the time intervals on the graph seem short,
it is important to realize that they are extremely long with respect
to an ESD event. A typical human body model (HBM) pulse has a rise
time of less than 10ns and a decay time constant of 50ns to 300ns.
Pinch Test
The pinch test identifies defective cloth wristbands. It utilizes
a typical wrist strap tester and can be performed in a few seconds.
It is also applicable to wristbands used in conjunction with continuous
workstation monitors.
The following procedure is used to test the conductivity
of the cloth wristband: The wrist strap assembly (wristband and
coiled grounding cord) is plugged into the wrist strap tester, as
it normally would be to conduct a standard verification test. The
wrist strap is not worn during this portion of the test. Instead,
the operator pinches the band between the thumb and forefinger.
One finger will be on the outside of the band and the other will
be in contact with the interior or conductive surface of the band.
With the other hand, the operator activates the wrist
strap tester as usual. Do not touch the metal buckle or allow it
to contact the hand holding the wristband. This procedure is shown
in Figure 3.
Figure
3 - Procedure for Testing Cuff Conductivity
A passing condition on the wrist strap tester indicates
that the conductive portion of the band is functional. A failing
condition means that either the band has lost its conductivity or
the ground cord is defective.
Touching the metal buckle and repeating the test
can easily validate the ground cord. If a passing condition is achieved
but the pinch test failed, the band is defective and should be removed
from service.
Conventional Testing
Once it has been determined that the band is functional, the wrist
strap assembly should be tested as recommended by the manufacturer
or your company's specific instructions, to ensure that a continuous
path to ground is present. A high resistance failure indicates a
possible dry skin condition or a loose fitting wristband.
Lotion formulated for the electronic manufacturing
environment should be applied to the skin beneath the wristband
to improve conductivity. A wristband should fit snugly on the wearer's
wrist and does not slip during normal use.
To complete the wrist strap assembly test, the coiled
ground cord must be lightly stressed by flexing the snap connector
and the banana plug to verify that no intermittent condition exists.
Continuous Monitors
A defective band can produce momentary alarm conditions when normal
activity at the station causes separation of the metal buckle and
the operator's wrist. Continuous monitors that operate at a sample
frequency may not detect this condition.
These monitors typically check for a properly grounded
condition at 2 s to 3 s intervals. If ground is lost during the
monitor's off period, the ungrounded condition can go undetected.
Continuous Monitors (Single Wire)
The pinch test can be performed on cloth style wristbands connected
to continuous workstation monitors using the following procedure:
The operator removes the wristband from his/her wrist. The band
should still be connected to the grounding cord and constant monitor.
The monitor will indicate an alarm condition because the person
is no longer grounded.
The operator performing the test should pinch the
band between the thumb and forefinger and hold for approximately
10 s. One finger will be on the outside of the band, and the other
will be in contact with the interior surface. The monitor should
then indicate a passing condition.
If the constant monitor continues to indicate a failing
condition, the wristband has lost its conductivity and should be
removed from service. This can be quickly verified by touching the
metal buckle. If the monitor indicates a passing condition, the
failure of the wristband has been confirmed.
Dual Wire
For two wire resistive and body voltage sensing continuous monitoring
systems, the testing procedure must be modified slightly. It is
necessary to realize that the wristband consists of two halves,
each connected to the constant monitor by a separate wire.
To evaluate these bands, make contact with both halves
of the band simultaneously. This can be easily accomplished by having
the operator performing the test pinch one half of the band with
the thumb and forefinger of the left hand and the other half of
the band with the thumb and forefinger of the right hand. This procedure
is shown in Figure 4.
Figure
4 - Testing Wristband Connected to a Continuous Monitor
Within approximately 10 s, the monitor should indicate
a passing condition. If a passing condition cannot be obtained,
the band has lost its conductivity. This can be quickly determined
by touching both halves of the metal buckle. If the monitor indicates
a passing condition, the failure of the wristband has been confirmed
and the band should be removed from service.
Conclusion
If you use cloth style wristbands in your ESD prevention program,
collect data by incorporating the pinch test into your auditing
practices to determine if a cuff continuity problem exists. If a
significant number of defective cloth wristbands are found, consider
incorporating the cuff conductivity test into the daily process
check of the wristband system. By doing so, you can verify that
the wristband is performing its intended function of safeguarding
the quality and reliability of your products.
Gene Bliley is a member of the ESD Association
and offers ESD engineering consultation, factory assessments, and
training to the manufacturing community. He's also an ERI specialist.
You can read more about Mr. Bliley at ERI's
website. To contact Mr. Bliley: bliley@equipment-reliability.com.
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Test Lab Musings
(part 2)
by Robert L. Renz
How
about standardizing on a few lengths of bolt? Just because they
are available in increments of 1/4" doesn't mean that we need to
stock every length in the book. And when you design and build a
new fixture, why not stamp the fixture description / part number
into it, as well as the number of bolts and the size? You can also
use a ring of paint to mark the inside of the hole to indicate the
bolt length (for instance - blue = 1.5", red = 2", yellow = 2.5",
black = 3").
While
we're at it, if your lab is frequently used by many people, get
into the habit of periodically removing the slip table from the
slab, and look at the bottom of it. I'll bet you'll find some spots
where the bolt was a little too long, but it was used anyway, and
it pushed down a bump of magnesium. First, this means that your
slip table is no longer held down by the oil film, and your testing
will start to have many more variables in it than it used to. Second,
it might be time to start a bolt length marking program right now
(or else, change the lock on the lab door). Meanwhile, haul the
slip table to the machine shop and clean up the bumps.
While
we're on the topic of slip tables, periodically take a tap and clean
up the threads on the table inserts. If someone used a bolt with
damaged threads somewhere along the line (another reason to throw
out old bolts), you probably have an insert that needs help. Inserts
can be removed and replaced if needed, but be sure that the new
insert is the same thread as the rest (don't laugh - I've seen a
coarse thread insert replaced with a fine thread insert because
someone put the wrong insert in the right drawer in the stockroom.)
I
like to have a wall mounted tool board by each tester. The board
is designed to have the right tools placed in the marked spot. For
instance, the hex wrenches that are needed to connect the slip table,
rotate the shaker, install the head expander, and install the fixtures
all have their specific locations. It's a whole lot easier than
digging in a tool box trying to locate the 1/4" hex driver.
Likewise for socket wrenches and extensions. Each shaker usually
needs only a few sizes.
Robert L. Renz of General Dynamics - Advanced Information
Systems at Bloomington, Minnesota.
(back to the top)
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Questions
our readers have asked...
This section of our newsletter was created
for you, reader! Feel free to send questions or suggestions to the
webmaster.
One of our specialists will respond.
Q: Should we buy or build our fixtures?
Unless you are employed by a commercial environmental
testing laboratory,
your testing laboratory probably doesn't need very many new fixtures.
What - three or four per year? Then your firm has probably not developed
fixture expertise.
You are likely to "spin your wheels" a
bit in deciding which type of fixture best suits your particular
combination of (1) DUT or device under test, (2) shaker limitations,
(3) test plan and (4) frequency range. One example of fixture type
is the "bookend" or "ell" fixture sketched in
Figure 1.
Figure
1
A competent professional fixture firm might spend
five minutes on that decision.
You are likely to attempt thin cross-sections, perhaps
attempting to save fixture weight. 1/4 inch thickness rarely if
ever is sufficient. A competent professional fixture firm would
use 1 inch or more, and would have the requisite material already
in stock, whereas you would have to procure it. And would have the
necessary skills to appropriately cut the material.
You are likely to attempt to bolt a number of plates
together, as in the
center sketch of Figure 2.
Figure
2
A competent professional fixture firm would know
from experience that bolted fixtures rarely if ever work well. At
the higher test frequencies, relative motion between bolted plates
greatly distorts shaker waveform. Bonding can help, but a competent
professional fixture firm would immediately suggest casting (so
that highly damped K1A alloy of magnesium may be used) or welding
of magnesium or aluminum tooling plate. That decision may well hinge
upon your schedule. Welding is faster.
Even though your firm or agency has designers and
fabricators competent in other products, fixture design Is different.
Even if you know enough to weld your fixtures, you
are likely to waste effort chamfering parts as in Figure 3(a) so
that welding can achieve full penetration.
Figure
3
Why bother? This is not a pressure vessel. A competent
professional fixture firm would quickly clamp the parts, "tack
weld" each side of the juncture and then lay a heavy weld bead
along each side. Upon cooling, the resulting fillet gives great
bending rigidity. The resulting fixture is likely to be somewhat
warped; your experienced fixture firm would quickly machine the
surfaces so they are square. And then would quickly locate and drill
holes for mounting the DUT to the new fixture and the new fixture
to your shaker. And would remember to install inserts as suggested
by Figure 4 or appropriate studs for securing the DUT to the soft
fixture material.
Figure
4
If, as sometimes happens, when you experimentally
evaluate your new fixture, you find unwanted fixture resonances,
your experienced fixture firm is likely to know what remedies work
well.
I've not answered the title question, "Should
we build or buy our vibration test fixtures?", have I? Only
you can answer it, depending upon your circumstances (including
your budget). Hopefully, I've helped you to recognize some preliminary
questions that need to be worked out before you decide the title
question for yourself.
Wayne Tustin, ERI's president, can be reached
by e-mail
or phone (805) 564-1260. Read more about Wayne at ERI's
website.
(back to the top)
|
|
| Wayne
is launching a new book |
|
My new text is titled "Random Vibration and Shock Testing,
HALT, ESS and HASS". We're describing it as "A minimal-mathematics
introduction to the fundamentals of Random Vibration and Shock Testing,
HALT, ESS and HASS also Measurements, Analysis and Calibration,
with applications in the fields of aeronautical, automotive, seismic
and shipboard design and production". It is shown here, alongside
my 1984 text "Random Vibration in Perspective", which is updated,
greatly expanded and in color.

Click
on the image to enlarge
The book will be approximately
300+ pages, letter size and it will include a CD-ROM, which carries
a number of video clips and animations that illustrate vibratory
and shock motion. One of my favorites shows the highly repetitive
motions inside an automobile engine. Another shows cantilever beams
responding to random vibration.
Prepublication Sale Deadline
You can order the book for only $150 if your funds reach us by December
31, 2003. And we'll pay the shipping. After that
the price will be $250.00 + shipping. We expect to ship the book
by February 1, 2004.
|
| |
| Reference
edition of 1001 CD Program |
|
Many of our readers are
aware of ERI's 1001 Distance Learning Program in vibration and shock
technology. The participant receives a CD-ROM that has some 3000
PowerPoint® slides in 31 lessons. At the end of each lesson,
the participant keys in answers to problems and questions in the
lesson "review", then attaches his work to an e-mail to
his "remote professor", Wayne Tustin. Wayne personally reviews each
lesson, sometimes asking the participant for additional work. Eventually
the participant receives his/her Certificate of Completion. Details
may be found at our website.
A few people
have told us "I don't want to perform 31 lessons and I don't need
your Certificate. How can I have the CD only, without lessons and
certificate?" Now you can purchase the "Reference Edition"
CD. Click
here to order one. |
| |
|
New dates for John Starr's courses |
|
For any design, HALT, ESS or HASS vibration requirement, circuit
card life is limited by the failure distributions of a few components
on that card. Starr teaches how to add "Point of Failure"
analysis to the design process as a vital step in identifying any
vibration-weak areas. John Starr has 4 courses scheduled for 2004:
February
17-19, 2004
Santa Barbara, California
April
21-23, 2004
Las Vegas, Nevada
(Registration required by March 1, 04)
May
18-20, 2004
Minneapolis, Minnesota
June
8-10, 2004
Santa Barbara, California
|
| |
| Vibration
and Shock courses coming up |
|
Wayne Tustin will teach short courses in vibration testing, shock
testing, measurement, analysis, calibration, HALT, ESS and HASS
at the following locations:
November
19-21, 2003
Chatsworth (LA), CA
2004 courses
February
24-26, 2004
San Jose, California
March
9-11, 2004
Huntsville, Alabama
April
13-15, 2004
Washington, DC
August
24-26, 2004
Santa Barbara, California
October
4-6, 2004
Littleton, Massachusetts |
| |
| Reader
Assistance |
Can some reader assist me with Chapter 27 of my new vibration text?
The figure below is an attempt to show what I seek.

The Adapter bolts (not
shown) to the armature of an electrodynamic shaker adjusted for
shaking
horizontally. The slip plate slides on an oil film or possibly on
hydrostatic bearings. Two flat plates which clamp the slip plate
are welded to the adapter. These are not ordinary bolts but rather
are segmented pins that expand and fill the holes through which
they pass, so that there can be no relative motion between clamping
plates and slip plate.
I'm trying to find out the details. Where
can these pins be obtained?
Precisely how are they used? Reader assistance will be appreciated.
Please e-mail
me or call me at (805) 564-1260.
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Announcements |
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Modal Testing course
Save the dates March 22-25,
2004 for the upcoming course in Modal Testing with Lee
Smith. Please check ERI's
website for more details soon.
Message Boards
Have you visited ERI's message boards? They are free and easy to
use. You can discuss or ask about situations, difficulties and experiences
in the fields of equipment
reliability and durability as well as in the field
of dynamics.
Acoustics
Consultant Wanted
We'd like to hear from an acoustics consultant who is willing to
travel and to teach short courses to groups of engineers and consultants,
possibly in non-industrialized countries. |
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Contact information |
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ERI - Equipment Reliability Institute
1520 Santa Rosa Ave.
Santa Barbara - CA - 93109
Tel: (805) 564-1260
Our
fax number:
(805) 966-7875
Wayne Tustin tustin@equipment-
reliability.com
Webmaster webmaster@equipment
- reliability.com
Websites
http://www.equipment-
reliability.com
http://vibrationand
shock.com
Copyright © 2000-2003 Equipment Reliability Institute.
All rights reserved. |
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